Premium precision metal stamping manufacturers: We have 45 professional mold technicians and 5 mold design engineers.The company’s minimum punching distance is 0.2MM.the mold parts processing accuracy to 0.005MM, and the overall assembly accuracy to 0.01MM.Our R&D team has more than 10 years of experience in the precision stamping parts industry and can provide one-stop services from product evaluation to mold design, manufacturing, assembly, mold trial, and production. After the mold assembly is completed, professional mold technicians will be arranged to conduct mold trials. Advanced quality testing equipment will be used to test the dimensional accuracy, surface quality, internal structure of the first product, and may also conduct mechanical properties, functional testing, salt testing. Advanced Equipment – DOBBY NXT stamping equipment mainly adopts a toggle design, which can automatically adjust the equipment parameters to meet different stamping needs. This equipment is mainly used to manufacture precision hardware, electronic components, auto parts and other products that require high-precision processing. 40T-60T punching machines are mainly used in the metal stamping forming process and can meet the needs of various industries for high-precision and high-efficiency metal stamping parts. Its equipment, especially the SDS series servo punch machines, combines traditional mechanical punch machines with digital servo control systems, which can handle various stamping processes in an intelligent, composite, and green way to meet the needs of difficult-to-process forming materials. Read additional information on lead frame suppliers.
The main frame of the high-rigidity machine tool is equipped with a slider balance device, a machine foot shock absorber and an emergency braking device, which not only ensures the safety of stamping technicians, but also ensures the accuracy of machine production and protects the service life of the punch and mold; it also It is equipped with a full set of auxiliary supporting devices, such as commonly used high-precision gap feeding devices, balancing devices, vibration reduction and noise reduction devices, to ensure its stamping performance. It has extremely high stamping accuracy and feeding accuracy. The stamping accuracy of each high-speed punch press can reach the accuracy standard, and the feeding accuracy can reach ±0.01~0.03mm, which is beneficial to improving the positioning accuracy of the work steps and reducing damage to equipment or molds caused by inaccurate feeding.
Different materials may require different tool materials and coatings. For example, carbide tools are excellent for cutting hard metals, while high-speed steel tools might be suitable for softer materials. Matching the tool to the material and the specific machining task can enhance efficiency and part quality. Tool Path Optimization – Tool path planning is essential for reducing machining time and improving efficiency. Effective tool path strategies like climb milling, where the cutting tool rotates in the same direction as the material is fed, can reduce tool wear and improve surface finish. Trochoidal milling, a technique that uses circular tool paths, can also be beneficial for removing material efficiently. By optimizing tool paths, you can reduce machining time, minimize tool wear, and achieve better part quality.
Standardize Features: Using standard hole sizes, thread pitches, and other features can reduce the need for custom tools and simplify the machining process. Standard features are easier to produce and often result in lower costs. Simplify Geometries: Complex geometries can increase machining time and tool wear. Simplifying your part design where possible can lead to faster machining and lower costs. Avoid unnecessary intricacies that don’t add functional value to the part. Discover additional details on https://www.dgmetalstamping.com/.
In-mold riveting can be used for multiple sets of molds, reducing costs while ensuring smooth production. Achievable effects:Our in-mold riveting technology is very mature and can be used in automatic riveting equipment. The product riveting speed can reach 100 times/min. The automated sensor control system is used to monitor the quality of the product riveting assembly in real time and reduce the defective product rate. Fortuna has excellent advantages in the design and processing of rolling molds. It has 20 years of experience, especially for the rounding of metal stamping products, the angle and accuracy can be controlled. Products produced through product rolling round mold can achieve a roundness tolerance of 0.03mm, and realize high-tech solutions such as riveting of multiple products in the mold, tapping in the mold, and welding in the mold.
Tolerances and Precision – Tolerances define the allowable deviation from the design dimensions. In CNC machining, tight tolerances ensure high precision and part functionality. However, achieving extremely tight tolerances can increase machining time and cost. It’s essential to balance the need for precision with practical machining capabilities. Understanding the limits of your CNC machine and tooling will help you set realistic tolerances. Collaborate with your machinist to determine achievable tolerances that meet the part’s functional requirements without overburdening the manufacturing process.
Dongguan Fortuna was established in 2003. It has a factory area of 16,000 square meters and 260 employees. It is a production enterprise specializing in precision metal stamping parts, precision CNC processing, injection molding and product assembly. In 2022,Our company has established a Japanese Office. Company has obtained IATF16949:2016, ISO14001:2015 and ISO 9001:2015 quality system certificate. Products are widely used in home appliance, communication equipment, auto parts, new energy vehicles and aviation filed. Product quality and affordable price won the praise of customers. Products are exported to Japan, USA, Germany, the Czech Republic, Hungary, Norway and other countries. We adhere to the business philosophy of “stability, integrity, innovation” and look forward to working closely with all trading partners to make progress together.