Nanocrystalline transformer core wholesale manufacturer and supplier today: Nanocrystalline soft magnetic materials are a class of advanced materials that have garnered significant attention in recent years due to their unique properties and potential applications. These materials consist of nanoscale grains, typically ranging from a few to several tens of nanometers in size, which results in an ultrafine microstructure. This fine grain structure allows for improved magnetic properties such as high permeability, low coercivity, and low core losses compared to conventional soft magnetic materials. The enhanced performance of nanocrystalline soft magnetic materials makes them highly suitable for various technological applications, including power electronics, transformers, sensors, and electromagnetic shielding. Such as：Nanocrystalline Ribbons. See a lot more details on amorphous transformer core.
After surface insulation treatment, the magnetic core is evenly mixed with the binder, pressed and annealed. There are basically three ways to obtain nanocrystalline powder: amorphous strip crushing after annealing and crystallization, mechanical alloying and molten alloy atomization. At present, mechanical alloying is still in the laboratory research stage. A few companies produce amorphous strip crystallization in small quantities in China, but it is unable to expand the market due to cost reasons. Compared with other methods, molten alloy atomization method has high efficiency and low cost. Its disadvantage is that the amorphous content of the powder is low and the loss is high.
Working magnetic flux density of Fe based amorphous alloy core: 1.35t ~ 1.40t, 1.6T ~ 1.7t for silicon steel. The weight of iron-based amorphous alloy power frequency transformer is about 130% of that of silicon steel power frequency transformer. However, even if the weight is heavy, the loss of iron-based amorphous alloy for power frequency transformer with the same capacity is 70% ~ 80% lower than that of silicon steel. Considering the loss, the total evaluation price is 89% The ability of Fe based amorphous alloy to resist power waveform distortion is stronger than that of silicon steel.
Amorphous Core is preferred choice for transformers required low losses at high frequency. We have amorphous c-cores,amorphous ribbon cores,amorphous cut cores,amorphous core transformers . Please find out more about crgo core material. There are 50% and 80% nickel iron materials available, in which we manufactures Mumetal Toroidal core and Mumetal C-core, for the applications in high quality Current Transformers and power supplies industries.
This is because the sheet iron core can reduce another iron loss – “eddy current loss”. When the transformer works, there is alternating current in the coil, and the magnetic flux generated by it is of course alternating. This changing magnetic flux produces an induced current in the iron core. The induced current generated in the iron core flows in a ring in a plane perpendicular to the magnetic flux direction, so it is called eddy current. Eddy current losses also heat the core. In order to reduce the eddy current loss, the iron core of the transformer is stacked with silicon steel sheets insulated from each other, so that the eddy current passes through a small section in the narrow and long circuit, so as to increase the resistance on the eddy current path; At the same time, the silicon in silicon steel increases the resistivity of the material and reduces the eddy current. rolled silicon steel sheet is selected. It is cut into long pieces according to the size of the required iron core, and then overlapped into “day” shape or “mouth” shape. In principle, in order to reduce eddy current, the thinner the silicon steel sheet, the narrower the spliced strip, and the better the effect. This not only reduces the eddy current loss and temperature rise, but also saves the material of silicon steel sheet. But in fact, when making silicon steel sheet iron core. Not only from the above favorable factors, because making the iron core in that way will greatly increase the working hours and reduce the effective section of the iron core. Therefore, when making transformer iron core with silicon steel sheet, we should start from the specific situation, weigh the advantages and disadvantages and choose the best size. Find extra details on https://www.transmartcore.com/.
We know that the actual transformer always works in AC state, and the power loss is not only on the resistance of the coil, but also in the iron core magnetized by alternating current. Usually, the power loss in the iron core is called “iron loss”. The iron loss is caused by two reasons, one is “hysteresis loss” and the other is “eddy current loss”. Hysteresis loss is the iron loss caused by the hysteresis phenomenon in the magnetization process of the iron core. The size of this loss is directly proportional to the area surrounded by the hysteresis loop of the material. The hysteresis loop of silicon steel is narrow, and the hysteresis loss of transformer core made of silicon steel is small, which can greatly reduce its heating degree.